Customize consent Preferences

We use cookies to help you navigate and perform certain functions. You will find detailed information about all cookies under each consert category below.
The cookies that are categorized as “Necessary” are stored on your browser as they are essential for enabling the basic functionalities of the site

Necessary

Always active

Necessary cookies are required to enable the basic features of the site, such as providing secure log-in or adjusting your consert preferences. These cookies do not store any personally identifiable data.

Functional

Functional cookies help perform certain functionalities like sharing the content of the website on social media platfoems, collecting feedback, and other third-party features.

Analytics

Analytical cookies are used to understand how visitors interact with website. These cookies help provide information on metrics such as the number of visitors, bounce rate, traffic source, etc.

Reject all Save my preferences Accept All

Technology

SMART AI CALIPER

The world's first AI-powered caliper tool. The SMART AI CALIPER automates pipeline geometry inspection using artificial intelligence â€” automatically detecting dents, ovality, wrinkles, bends, and stress-strain zones. Delivers a final report within 9 hours with 100% coverage, 3D model creation, and ATEX certification. Available for liquid, gas, NGL, and multiphase pipelines.

Request a Quote Download Flyer

PIPECARE SMART AI CALIPER geometry inspection tool

Description

THE WORLD'S FIRST AI-POWERED CALIPER

The PIPECARE SMART AI CALIPER is the world's first autonomous, self-learning geometry inspection tool. Built on artificial intelligence, it automatically searches inspection data for girth welds, bends, geometry anomalies — dents, wrinkles, and ovality — and zones of stress and strain, working directly with the caliper signals.

Reductions in pipeline circularity disrupt product flow and increase power consumption, so detecting geometry deviations early is essential to safe, efficient operation. The SMART AI CALIPER determines pipe-profile parameters — inner diameter, ovality, wrinkles, bends, and dents — and produces inspection reports by itself, eliminating waiting times and the possibility of human error.

Compatible with the highest-resolution IMUs in the market for precise bend and stress-strain analysis, the tool delivers a final report within 9 hours, 100% coverage, automated data-quality assessment, and 3D model creation. All SMART AI CALIPER tools are ATEX certified.

Specifications

SMART AI CALIPER specifications

Description	Value
Min. bend radius	1.5D × 90°
Full-bore reduction threshold	75% OD
Number of sensor rows (rings)	2
Pumping product	Liquid, Gas, NGL, Multiphase
Flow rate range	0.3 – 5 m/s
Anomaly detection	Geometry anomalies: dents, wrinkles, ovality
Joint types	Welded joint, Screwed joint, Flush ID
Geometry detection/reporting threshold (axial & circumferential)	25 – 28 mm
Arm circumferential resolution	25.4 mm (1″)
Arm axial resolution	5 mm @ speed 1 m/s
Operating temperature	−20°C to 80°C
Minimum operating pressure — Gas	15 bar (250 psi)
Minimum operating pressure — Liquid	5 bar (75 psi)
Differential pressure	0.7 bar (11 psi)
Maximum operating pressure (MOP)	200 bar
Sizing accuracy	±0.5% at 90% certainty
Certification	ATEX certified

Key Features
Final report delivery	Within 9 hours
Coverage	100%
Data quality assessment	Automated
Automated search	Girth welds, geometry anomalies, bends, stress-and-strain zones
3D model creation	Yes
Sensor configuration	Front and rear sensors for high-data resolution and precise stress-strain calculations
IMU navigation	Improved local spatial tool position and pipeline passability estimation

Advantages

AI-powered automated detection

Artificial intelligence automatically searches for girth welds, geometry anomalies, bends, and stress-strain zones — working directly with the caliper signals. Final report delivered within 9 hours.

360° high-resolution coverage

Front and rear sensor rings deliver 100% pipe circumference coverage with ±0.5% sizing accuracy at 90% certainty. Designed for high-data resolution and precise local stress-strain calculations.

3D model & advanced analytics

Generates 3D pipeline models with improved IMU navigation for local spatial tool positioning, pipeline passability estimation, and automated data-quality assessment. ATEX certified.

How we work

Technologies

PIPECARE provides In-Line Inspection Services to locate, identify and size these threats and support your integrity management requirements.

We use a whole range of measuring instruments that allow us to detect corrosion, cracks, weld anomalies, and deviations in the shape of pipelines and determine their dimensions.

Electromagnetic Acoustic Transducer

Ultrasonic Crack Detection & Wall Measurement

Magnetic Flux Leakage

Transverse Field Inspection

Caliper - Geometry & Deformation Detection

Combination Tools – Multi-sensor capability

We use a whole range of measuring instruments that allow us to detect corrosion, cracks, weld anomalies, and deviations in the shape of pipelines and determine their dimensions.

AquaScan™

Crawler Systems

Tubing Inspection Tools

We use a whole range of measuring instruments that allow us to detect corrosion, cracks, weld anomalies, and deviations in the shape of pipelines and determine their dimensions.

PredictaTM

CyclopTM